Important!
Please test the products several times to ensure they move smoothly in the slot and can be picked up easily from the pickup port. Even if you follow the tips in this document, there are many special situations that we can't cover, like different friction levels from various packages. This means that products might still have delivery issues. Therefore, thorough testing is crucial for ensuring smooth delivery during machine operation.
Why is Choosing the Right Product Types and Measurements Important for Slot Placement?
Product jams/breakage/interference can stop the vending machine from functioning and require manual intervention which is one of the most undesirable scenarios for an unattended business.
To maximize the cost-performance efficiency, the compact space inside the vending machine is designed to accommodate as many products (both number and types) as possible. Properly and carefully choosing and placing the products is a guarantee to leverage this efficiency fully.
The slots’ mechanical working nature determines the jam may happen in various spaces and during movement.
Selecting the Appropriate Product Height
There are three parameters to consider when determining the product height.
The height of the machine's whole product cabinet.
The typical height of the product cabinet is 124~126 cm to room 6 layers. When tall products take more than 3 layers, the overall layers will be reduced to 5 or less. See Table 2.
The distance between the slot edge and the glass gate.
The distance between the slot edge and the glass gate should be ≥ product height + 2 cm. See Table 1.
The height of the slot.
The slot height should be ≥ product height + 4 cm. See Table 1.
Measure the height of the product cabinet. Calculate and distribute the layers as per the products’ dimension. | Measure the distance between the slot edge and the glass. | Measure the slot height. |
Table 1
The height of the 6 evenly placed trays is 16cm. | When tall bottles take ≥ 3 layers, the cabinet can only room 5 or less layers in total. |
Table 2
Loading Product
Choosing a Suitable Spiral
Measure the product height.
Refer to the section above for this part.
Measure the slot width.
The slot width should be ≥ product width + 5~10 mm.
Measure the spring pitch distance.
The spring pitch distance should be ≥ product thickness + 5~10 mm.
Note
The product shouldn’t be clamped too tightly or loose in the spring.
Measure the spring pitch distance | Measure the slot width |
Adjusting the Spiral Direction
For bottled drinks, the spiral direction is typically adjusted to 3 or 9 o’clock.
For thin products, the spiral direction is typically adjusted to 5 or 6 o’clock.
Correct Spiral Slot Placement
The products should lean backward. | Find suitable spiral sizes for different products. |
Incorrect Spiral Slot Placement
The top of the product should not touch the upper tray. | The product’s width should not exceed the width of the spiral/slot. | The product should not be too small to be held by the spiral. |
The product is too thick for the spiral spacing. | The product should not extend beyond the boundaries of the tray. | After pushing back the tray, the spiral may rebound upward, causing the bottle to slip out. |
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Loading Products to Belt Slot
Please do not pull out the tray to load products. If the tray is fully loaded and then pushed back in, the products can shift or become displaced.
Important: Make sure to use the straight slide rails specifically designed for the belt tray. Using angled slide rails intended for spiral trays can cause the belt tray to tilt downward when pulled out, potentially leading to products falling off the belt slot.
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Belt slot tray and straight slide rail. | Angled slide trail for spiral tray |
Choosing Suitable Goods for Belt Slot
Measure the slot width.
The width of the goods shall be ≥ 1/2 of the slot’s width.
Measure the belt length.
The total length of the belt should ≥ the cumulative total length of the goods placed + 10 mm.
The slot height should be ≥ the height of the goods + 25 mm.
Correct Belt Slot Placement
Ensure the center of the product aligns with the center of the belt. | Properly organize the products. |
Incorrect belt slot placement
The product is too small relative to the width of the belt. | The product is not positioned at the center of the belt. | An unusually light product may rotate on the belt slot, potentially triggering the light sensor by mistake. |
A thin product may fall backward in the belt slot. | If a product leans against the one in front of it, they may fall together. | The longitudinal length of the product should be less than 100 mm. Otherwise, it may activate the light sensor before being fully moved out. |
FAQ
When will the product get stuck?
1 | When the product is exceedingly tall. |
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2 | When the product is exceedingly thick. |
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3 |
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4 | When the product is exceedingly wide. |
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5 | When the packaging is irregular in shape, like a cone, ball, or triangular. |
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6 | The products are placed without adhering to the standard requirements. | |
7 | Other special situations |
Other special tips
When using machines without an elevator, place the Tetra Brik cartons and aluminum cans on the lower layers. Dropping these types of goods from a higher position carries a risk of breakage and damage.
Place carbonated drinks on the lower layers as well. Dropping this type of drink may cause shaking, which can lead to splashing when the customer opens the cap.
When placing unevenly weighted products, the heavy end should be placed downward, otherwise it may topple and fall off.
Spring specifications and usage recommendations for various goods
Spring pitch | Spring length | Quantity placed | Single / Dual Slot | Size of Goods (mm) | Examples of Food | Recommended position of spring opening | |
66 mm | 28 mm | 452 | 15 | Dual | Width: less than 135 Thickness: less than 20 | Spicy cooked food | Six o'clock on the left Six o'clock on the right |
Single | Width: less than 65 Thickness: less than 20 | Spicy cooked food | Six o'clock | ||||
38 mm | 452 | 11 | Dual | Width: less than 135 Thickness: less than 30 | Spicy cooked food | Five o'clock on the left Five o'clock on the right | |
Single | Width: less than 65 Thickness: less than 30 | Cigarette | Five o'clock | ||||
60 mm | 443 | 7 | Dual | Width: less than 125 Thickness: less than 52 | Betel nut | Five o'clock on the left Seven o'clock on the right | |
Single | Width: less than 65 Thickness: less than 52 | Boxed milk | Five o'clock | ||||
70 mm | 443 | 6 | Dual | Width: less than 125 Thickness: less than 62 | Snacks | Five o'clock on the left Seven o'clock on the right | |
Single | Width: less than 70 Thickness: less than 62 | Small-bottled drinks | Nine o'clock | ||||
86 mm | 443 | 5 | Dual | Width: less than 125 Thickness: less than 76 | Snacks | Three o'clock on the left Nine o'clock on the right | |
Single | Width: less than 65 Thickness: less than 76 | Common bottle / Canned drinks | Three o'clock | ||||
105 mm | 443 | 4 | Dual | Width: less than 125 Thickness: less than 97 | Small-boxed install noodles | Two o'clock on the left Ten o'clock on the right | |
130 mm | 443 | 3 | Dual | Width: less than 125 Thickness: less than 122 | Large-boxed install noodles | Two o'clock on the left Ten o'clock on the right | |
90 mm | 95 mm | 425 | 4 | Single | Width: less than 83 Thickness: less than 87 | Mizone | Three o'clock |